Surgere Validated Designs
One-size-fits-none is a phrase we champion at Surgere. With SVD, we enforce it.
New System Integration Can Be Hard, But Not at Surgere
Intelligent automation constantly changes how businesses operate by increasing productivity, efficiency, and accuracy. However, it is not without its challenges. Implementing automated solutions can be complex, and several hurdles must be overcome to realize its full benefits. These hurdles are easier to overcome when businesses understand what they want the end product to look like, and what steps it will take to reach that point.
Thus, at Surgere, we created the SVD (Surgere Validated Design)- a design that has different approaches depending on what you are looking for from our software and hardware technology. Through this tailored design approach, you can facilitate the solution of these challenges successfully. Follow along to understand the available SVD options and how they can improve your business both internally and externally.
Surgere Validated Design - Find the One for You
Automated Lane Assignment
Production line imbalance, a common challenge in every company, is caused by multiple factors, such as lines with different production rates, inadequate plant layout, and variability of operating times. However, we proactively address this issue.
To balance this situation, we use data captured by Interius across supply chains to identify and simultaneously connect locations experiencing asset shortages with nearby locations with asset surpluses.
- Analyze existing patterns to identify asset types, destinations, and timeframes for opening and closing lane assignments.
- Integrate with client systems to enhance ML data models developed by Interius. These integrations may include trailer numbers, expected incoming assets, and notification capabilities for discrepancies between expected and loaded assets.
- Once conditions are met, lane assignments will automatically open and close based on established data elements derived from identified ML patterns.
- Utilize the 'Interius Calculated Plan' to determine average daily asset usage and establish inventory patterns over daily, weekly, and monthly intervals, considering safety stock and production fluctuations.
- Directly meet with your center of excellence to establish the thresholds personalized to your business needs.
- Compare Interius captured data with the planned data to automatically stop specific asset shipments to destinations throughout the supply chain.
Automated Stop Shipments
Utilize data captured by Interius across supply chains to establish inventory patterns. Then, you can set thresholds based on average daily usage, safety stock, and production schedule fluctuations to automatically stop shipments of specific assets to designated locations.
Setting these thresholds for your business makes avoiding overstock much more accessible. Monitoring inventory in every warehouse no longer becomes stressful.
Surplus Assets Location for Shortages
Disparities between warehouse inventory levels are inevitable. To set yourself apart from your competitors, however, is how quickly you can adjust to these disparities. With Surgere Validated Design, when shortages occur, our platform will automatically suggest the nearest location of asset surplus to overcome swiftly the shortage issue.
By minimizing the time of shortages, Surgere Validated Design empowers your company to consistently deliver impactful results to your customers, thereby enhancing their satisfaction.
- Use the "Interius Calculated Plan" to determine whether locations within the supply chain have surpluses or shortages of specific asset types based on current usage.
- Incorporate planned average daily asset usage, safety stock levels, and production schedules into Interius, allowing you to establish the surplus or shortage status based on the specific asset type.
- For locations experiencing shortages, Interius will provide a map of the nearest location(s) with surplus assets of the specific type. This lets you initiate contact and organize shipments to resolve your shortage needs quickly.
- Analyze takt time patterns derived from Interius captured data across all production stages, including manufacturing, work-in-progress(WIP), staging, and warehouse-to-manufacturing transitions.
- Incorporate established takt times for production processes, enabling comparisons with Interius captured data during production operations.
- Alerts and notifications will promptly notify appropriate personnel of takt time violations or potential impacts on critical path processes essential for meeting current production schedules.
Takt Time Monitoring
Utilize machine learning algorithms to analyze takt time patterns in production processes. Compare real-time production against established takt time thresholds, triggering notifications to relevant personnel if thresholds are exceeded.
By bringing in Interius to monitor takt time, ML will understand demand patterns and have your inventory prepared for what comes next at all times. By allocating the exact number of resources needed, your company will be operating at its most efficient and sustainable level.
