F&B Supply Chain Data Accurate Enough to Act On
From distribution depot to receiving dock — Surgere tracks every returnable asset in your network and every ingredient moving through your inbound supply. 99.9% accurate. No gaps. No guessing.
From distribution depot to receiving dock — Surgere tracks every returnable asset in your network and every ingredient moving through your inbound supply. 99.9% accurate. No gaps. No guessing.
Kegs, crates, and pallets circulate across distribution centers, depots, retail locations, and third-party logistics facilities. A meaningful percentage never returns. The industry has built that loss rate into the budget — replacement orders filed, costs absorbed, and no one questions it because no one can track where the assets went.
Most supply chain systems operate at 65–80% accuracy. In a high-volume distribution network, that means thousands of assets with no reliable record of where they are, when they left, or whether they’re coming back.
The loss doesn’t show up as a clean line item. It shows up as a replacement order placed for goods you already own, somewhere in your network.
Your ERP records what was received. It cannot tell you what is delayed, what is running short, or what is about to disrupt your production schedule.
In food and beverage, inbound supply disruptions don’t announce themselves with enough lead time to act. A spice shipment delayed by weather. A packaging run short because a truck is sitting. By the time your system surfaces the problem, the window to respond has already closed.
That gap between what the ERP knows and what is actually moving through your supplier network is where disruptions start. Where production schedules slip without warning. Where a recall becomes an operational crisis because the trace data was never built to respond in minutes.
What you can’t track, you replace — or you scramble.
Surgere’s Interius platform combines IoT sensors, RFID, and Sophia, the agentic AI layer inside Interius, to give food and beverage operations two capabilities that ERP and WMS systems cannot deliver.
First: every returnable asset — every keg, crate, and pallet — tracked continuously through your distribution network. Not when it is returned. When it moves. Accurate to 99.9%.
Second: real-time intelligence into your inbound supply. Sophia monitors every supplier, every shipment, and every ingredient in transit, flagging shortages before they reach your production floor and tracing every ingredient back to its origin the moment a recall requires it.
The result is an operation that knows where everything is, what’s coming, and what to do before the problem arrives.
When every keg, crate, and pallet is tracked the moment it moves, the replacement cycle stops. You recover assets you already own instead of ordering new ones. The loss rate you have accepted as the cost of doing business becomes a line item you can close.
Sophia flags ingredient shortages, delivery delays, and supply gaps before they reach your production floor. The window to respond stays open. Disruptions that used to arrive without warning become problems you can act on before they cost you.
When a recall requires traceability, Sophia traces every ingredient from supplier origin to finished product. Regulation compliance and recall readiness are built into how the platform operates, not added after the fact.
Surgere’s platform runs inside some of the most complex food and beverage distribution and manufacturing operations in the world — global distributors, regional bottlers, and large-scale ingredient-dependent producers who cannot afford a disruption in inbound supply or a gap in traceability.
This is not a pilot program. It is a production platform deployed across 2,000+ locations in 31 countries, processing more than 15M+ IoT reads every day.
Estimate what 99.9% data accuracy could save your operation in lost assets, replacement costs, and disrupted production.
See how the Interius platform and Sophia deliver asset intelligence across your food and beverage supply chain.
From IoT hardware to real-time asset tracking — how Surgere achieves 99.9% accuracy at global scale.
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