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How AI Is Making Truck Routes More Efficient and Reducing Empty Miles

Artificial intelligence in the trucking industry is no longer “something coming in the future.” It’s here and in use across many companies, using predictive logistics to improve:

  • OTIF delivery
  • Load planning
  • Fuel efficiency
  • Driver dwell time
  • Deadhead miles

While AI in the trucking industry is making significant gains in all of these areas, many companies still struggle with the real-time data and supply chain visibility they need to leverage AI. Yet, the tools you need to optimize operations already exist. IoT, RFID, and GPS produce reliable data to integrate transportation logistics software into your workflow. This enables you to make your planning process dynamic and adjust as conditions change.

Why Empty Miles Remain One of Trucking’s Biggest Cost Challenges

16.7% of all road miles are empty miles these days. These deadhead miles are not generating revenue or delivering goods; they’re running empty while still racking up costs for fuel, labor, and maintenance. For OTR operations, costs add up fast. While one deadhead trip might not be a big deal, when you multiple it across hundreds or thousands of routes, unused capacity becomes a major cost center, and it certainly isn’t helping reduce your emissions to meet sustainability goals.

AI helps reduce empty miles by finding better matches between available trucks, open loads, delivery windows, equipment requirements, and geography. Instead of relying on historical lane data, machine learning can identify patterns across transportation networks. It can evaluate where freight is likely to be available, which backhaul opportunities are most practical, and how different load combinations affect total miles, service performance, cost, and sustainability.

The result? Better asset utilization and fewer wasted miles.

How AI Route Optimization Improves OTR Performance

Traditional route planning is often based on fixed assumptions. A dispatcher or routing system may select a route using distance, delivery windows, and basic mapping data. That approach can work when conditions are stable, but OTR transportation rarely stays stable. Even with careful planning, a lot of things can happen after the truck leaves your location. Weather happens. Traffic and road closures pop up mid-route. Facilities get backed up.

AI in trucking can help manage these situations more efficiently. So, instead of asking “What is the faster or shortest route?” AI can help answer, “What is the most efficient, reliable, and cost-effective route under current conditions?”

That is the key difference between standard GPS and AI route optimization. GPS usually guides a driver from one point to another using mapping and traffic data. AI route optimization considers the broader transportation operation. It can evaluate multiple stops, fleet capacity, delivery commitments, available loads, and network-wide tradeoffs — helping you overcome the biggest challenges in supply chain management.

Multi-Stop Route Sequencing

For routes with multiple deliveries, sequencing matters. A poor stop order can add unnecessary miles and create avoidable driver downtime. AI can evaluate thousands of route combinations quickly and recommend the sequence most likely to reduce cost while making sure deliveries remain on schedule.

Dynamic Rerouting

When an unforeseen condition does come up, AI can help transportation teams respond faster. If weather slows a lane, traffic builds near a delivery site, or a facility delay increases dwell time, AI can recommend a new route or revised your planning automatically.

Delivery Reliability

Route efficiency saves you money, but it also helps improve reliability. Predictive logistics models can flag risks before they become major issues. That gives shippers, carriers, and logistics teams more time to adjust appointment times and protect delivery performance. It also enables you to communicate with customers more efficiently.

The Data Foundation Behind AI-Powered Logistics

Route optimization depends on accurate, timely, and connected data to understand what’s happening across your network. It’s the combination of GPS, IoT, data, and transportation visibility that generates the data points AI needs to provide guidance.

Tracking locations, sensor data, routes, dwell time records, carrier updates, yard activity, and facility performance all help AI understand what is happening across the network. 

The better your supply chain visibility, the smarter your routing will be. The opposite is true, too. Without real-time visibility, is forced to make recommendations using outdated or incomplete information. A truck may appear available when it is still delayed. A route may look efficient even though a facility is experiencing congestion. A backhaul may seem possible even though the equipment, timing, or location don’t really match up.

Quite simply, incomplete or poor data can create real business risk. Your system may appear to be functioning efficiently while in reality, you’re missing opportunities for more efficient route planning, backhaul optimization, and cost savings.

Real-time data streams can also support a digital twin of your supply chain, a virtual replica of your physical environment. This allows AI to run countless simulations to find optimal routing, even as conditions change.

From Predictive Analytics to Agentic AI

Predictive analytics are powerful, but the next step in AI adoption is Agentic AI. This moves beyond reporting and recommending efficiencies to autonomous decision-making. 

Predictive AI can take in all the data, evaluate conditions, and determine the best action. Agentic AI can execute the game plan with significantly less manual intervention. For example, by evaluating variables like traffic, weather, and Hours of Service (HOS) data, these agents can optimize multi-stop routing, negotiate rates, and autonomously dispatch trucks, a practice that might take dispatchers hours to navigate.

Agents don’t remove human oversight or expertise, but it does reduce a lot of the repetitive work in route monitoring, comparing options, and responding to disruptions.

One example of this is Sophia, Surgere’s Agentic AI. Analyzing massive datasets generated by Surgere’s Interius platform, Sophia streamlines asset management tasks and enhances productivity, and allows you to interact using natural language rather than poring through spreadsheets or data sheets. Instead, Sophia can provide immediate access to the precise information you need and the recommended action. Just ask a question the same way you talk, and Sophia will find the right data and provide you the answers you need to make smarter, faster decisions.

Building A Smarter Transportation Network

Transportation software integration, powered by IoT, GPS, and AI are key to improving your overall efficiency and optimizing miles. You get the data you need and AI guidance to improve your decision- making and utilization.

To take the next step, learn how to integrate transportation logistics software into your supply chain. To see how we can help improve your transportation visibility, route performance, and AI-enabled decision-making, get in touch with Surgere today.

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